Engineering Silicon Solar Cells to Make Photovoltaic Power Affordable

The old saw that “the devil is in the details” characterizes the kind of needling obstacles that prevent an innovative concept from becoming a working technology.  It also often describes the type of problems that must be overcome to shave cost from the resulting product so that people will buy it.  Emanuel Sachs of the Massachusetts Institute of Technology has struggled with many such little devils in his career-long endeavor to develop low-cost, high-efficiency solar cells. In his latest effort, Sachs has found incremental ways to boost the amount of electricity that common photovoltaics (PVs) generate from sunlight without increasing the costs.  Specifically, he has raised the conversion efficiency of test cells made from multicrystalline silicon from the typical 15.5 percent to nearly 20 percent — on par with pricier single-crystal silicon cells.  Such improvements could bring the cost of PV power down from the current $1.90 to $2.10 per watt to $1.65 per watt.  With additional tweaks, Sachs anticipates creating within four years solar cells that can produce juice at a dollar per watt, a feat that would make electricity from the sun competitive with that from coal-burning power plants.  [Scientific American, July 2008]  Read more

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